Chapter 1. INTRODUCTIONFigure 1-1. Microwave Calibration Test Set AN/USM2.Figure 1-1. Microwave Calibration Test Set AN/USM2 - continuedChapter 2. THEORY OF OPERATIONFigure 2-1. Signal Source Function DiagramCW Mode of OperationFigure 2-2. Rf Heads, Block Diagram.Figure 2-3. Base Structure of a BWO Tube.Figure 2-4. BWO Tube Operation.Figure 2-5. Typical Performance Characteristic8 of a BWO Tube.Figure 2-6. BWO Power Supply, Overall Block DiagramFigure 2-7. Regulated Filament Supply and Varactor Bias Supply, Functional DiagramFigure 2-8. "22.5Volt Power Supply, Block DiagramFigure 2-9. 40 Volt Power Supply, Block Diagram.Figure 2-10. Helix and Collector Supplies, Block Diagram.Figure 2-11. Shaper Network, Simplified Schematic.Regulator error amplifierFigure 2-12. Regulator Error Amplifier, Block DiagramFigure 2-13. Sweep Generator, Block DiagramFigure 2-14. Anode Supply, Block Diagram.Tunable SynchronizerFigure 2-15. Tunable Synchronizer, Block Diagram.Figure 2-16. Frequency Multiplier Chain, Block Diagram.Section II. THEORY OF MASUREMENT TECHNIQUESFrequency Measurement of a Passive DeviceFigure 2-18. Frequency Measurement of an Active Source Above 12i. GHz, Block Diagram.Figure 2-19. Frequency Measurement of an Active Source Above 12.4 GHz, Block Diagram.Figure 2-20. Effects of Signal Input Level on Calibration of a Passive Device.Figure 2-21. Frequency Measurement of a Passive Device Above 124S GHz, Bloc Diagram.Figure 2-22. Rf Power Measurement, Block Diagram.Figure 2-23. VSWR Measurements Below I GHz, Block Diagram.Magnitude of Reflection Coefficient Measurement.Figure 2-24. Magnitude of Reflection Coefficient Measurement Above 1 GHz, Block Diagram.Figure 2-25. Attenuation Measurements, Block Diagram.Figure 2-26. Microwave Receiver, Simplified Block Diagram.Chapter 3. TROUBLESHOOTINGPreliminary Procedure.Table 3-1 Operational Check and Troubleshooting Chart of Frequency Measurement Setups for An Active Source Below 15 GHzTable 3-2. Operational Check and Troubleshooting Chart of Frequency Measurement Setups for an Active Source Above 12.4 GHz - TM-9-4931-294-15-20043Table 3-2. Operational Check and Troubleshooting Chart of Frequency Measurement Setups for an Active Source Above 12.4 GHz - TM-9-4931-294-15-20044Table 3-3. Operational Check and Troubleshooting Chart of Free Measurement Setups for a Passive Device Between 1.0 and 124 GHsTable 3-3. Operational Check and Troubleshooting Chart of Free Measurement Setups for a Passive Device Between 1.0 and 124 GHs - continued - TM-9-4931-294-15-20046Table 3-3. Operational Check and Troubleshooting Chart of Free Measurement Setups for a Passive Device Between 1.0 and 124 GHs - continued - TM-9-4931-294-15-20047Table 3-4 Operational Check and Troubleshooting Chart of Frequency Measurement Setups for a Passive Device Above 12.4. GHzTable 3-4 Operational Check and Troubleshooting Chart of Frequency Measurement Setups for a Passive Device Above 12.4. GHz - continuedOperational Check and Troubleshooting of Power Measurement SetupTable 3-6. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Ranges from 1 to 2 GHz and 12.4 to 40 GHzTable 3-6. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Ranges from 1 to 2 GHz and 12.4 to 40 GHz - continued - TM-9-4931-294-15-20052Table 3-6. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Ranges from 1 to 2 GHz and 12.4 to 40 GHz - continued - TM-9-4931-294-15-20053Table 3-6. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Ranges from 1 to 2 GHz and 12.4 to 40 GHz - continued - TM-9-4931-294-15-20054Table 3-7. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Range from 2 to 124 GHzTable 3-7. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Range from 2 to 124 GHz - continued - TM-9-4931-294-15-20056Table 3-7. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Range from 2 to 124 GHz - continued - TM-9-4931-294-15-20057Table 3-7. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Range from 2 to 124 GHz - continued - TM-9-4931-294-15-20058Table 3-7. Operational Check and Troubleshooting Chart of Reflection Coefficient Measurement Setups in Frequency Range from 2 to 124 GHz - continued - TM-9-4931-294-15-20059'Unknown' by LOGSA - Page 1 of 185Table 3-8. Operational Check and Troubleshooting Chart of VSWR Measurement Setup Below 1 GHzTable 3-8. Operational Check and Troubleshooting Chart of VSWR Measurement Setup Below 1 GHz - continuedTable 3-9. Operational Check and Troubleshooting Chart of Attenuation Measurement SetupsTable 3-9. Operational Check and Troubleshooting Chart of Attenuation Measurement Setups - continued - TM-9-4931-294-15-20064Table 3-9. Operational Check and Troubleshooting Chart of Attenuation Measurement Setups - continued - TM-9-4931-294-15-20065Operational Check and Troubleshooting of Signal Source Leveling SetupTable 3-10. Operational Check and Troubleshooting Chart of Signal Source Leveling SetupTable 3-10. Operational Check and Troubleshooting Chart of Signal Source Leveling Setup - continued - TM-9-4931-294-15-20068Table 3-10. Operational Check and Troubleshooting Chart of Signal Source Leveling Setup - continued - TM-9-4931-294-15-20069Table 3-10. Operational Check and Troubleshooting Chart of Signal Source Leveling Setup - continued - TM-9-4931-294-15-20070Table 3-10. Operational Check and Troubleshooting Chart of Signal Source Leveling Setup - continued - TM-9-4931-294-15-20071Section III. SIGNAL SOURCE RF HEAD TROUBLESHOOTINGTable 3-11. P-Band Rf Head Test ChartTable 3-11. P-Band Rf Head Test Chart - continuedFigure 3-1. P-Band Rf Head, Microwave Schematic Diagram.Figure 3-2. P-Band RI Head, Electrical Schematic Diagram (System Serial Numbers 101 through 126).Figure 3-3. P-Band RI Head, Electrical Schematic Diagram (System Serial Numbers 117 and Higher).Apparatus List for Figure 3-2Table 3-12. L-Band Rf Head Test ChartTable 3-12. L-Band Rf Head Test Chart - continuedFigure 3-4. L-Band RI Head, Microwave Schematic Diagram.Figure 3-5. L-Band RI Head, Electrical Schematic Diagram.Apparatus List for Figure S 6Table 3-11. S-Band Rf Head Test ChartTable 3-11. S-Band Rf Head Test Chart - continuedFigure 3-6. S-Band Rf Head, Microwave Schematic Diagram.Figure 3-7. S-Band Rf Head, Electrical Schematic Diagram.Apparatus List for Figure 3-7Table 3-14. C-Band Rf Head Test ChartTable 3-14. C-Band Rf Head Test Chart - continuedFigure 3-8. C-Band Rf Head, Microwave Schematic Diagram.Figure 3-9. C-Band Rf Head., Electrical Schematic Diagram.Apparatus List for Figure 3-9Table 3-15. X-Band RF Head Test ChartTable 3-15. X-Band RF Head Test Chart - continuedFigure 3-10. X-Band Rf Head, Microwave Schematic Diagram.Figure 3-11. X-Band Rf Head, Electrical Schematic DiagramApparatus List for Figure 3-11Table 3-16. U-Band Rf Head Test ChartTable 3-16. U-Band Rf Head Test Chart - continuedFigure 3-12. U-Band Rf Head, Microwave Schematic Diagram.Figure 3-13. U-Band Rf Head, Electrical Schematic Diagram.Apparatus List for Figure 3-13Table 3-17. K-Band Rf Head Test ChartTable 3-17. K-Band Rf Head Test Chart - continuedFigure 3-14. H-Band Rf Head, Microwave Schematic Diagram.Figure 3-15. K-Band Rf Head, Electrical Schematic Diagram.Apparatus List for Figure 3-15Table 3-18. A-Band Rf Head Test Chart.Table 3-18. A-Band Rf Head Test Chart. - continuedFigure 3-16. A-Band Rf Head, Microwave Schematic Diagram.Figure 3-17. A-Band Rf Head, Electrical Schematic Diagram (System Serial Numbers 101 Through 126).Figure 3-18. A-Band Rf Head, Electrical Schematic Diagram (System Serial Numbers 127 and Higher).Apparatus List for Figure 3-17Rf Head Unit Resistance ChartFigure 3-19. Unit Resistance Chart.Chapter 4. REPAIR AND OVERHAULSection III. REMOVAL AND REINSTALLATION OF EQUIPMENT IN COMBINATION CASESFigure 4-1. Removal and Reinstallation of Signal Source in Combination Case No. 1.Figure 4-2. Disassembly and Assembly of Signal Source.Figure 4-3. Removal and Reinstallation of Graphic Display System and Combining Case in Combination Case No. 2.Figure 4-4. Disassembly and assembly of combining case.Figure 4-5. Removal and Reinstallation of Microwave Receiver in Combination Case No.3.Figure 4-6. Removal and Reinstallation of RI Heads in Combination Case No. 4.Figure 4-7. Removal and Reinstallation of Digital Counter and Digital Multimeter in Combination Case No. 5.Removal and Reinstallation of Rf Head Assemblies in Combination CaseNo. 4Figure 4-8. Removal and Reinstallation of Modulator in Combination Case No. 10.Section IV. DISASSEMBLY AND ASSEMBLY OF RF PLUG--IN HEADSFigure 4-10. P-band Rf Head, Exploded View.Figure 4-10. ContinuedFigure 4-11. P-Band RF Head, Wiring Diagram.Disassembly of P--band Rf HeadFigure 4-12. Connector Bracket Assembly, Exploded ViewFigure 4-13. Counter Assembly 7923056--1, Exploded View.Figure 4-14. L-Band Rf Head, Exploded View.Figure 4-14. L-Band Rf Head, Exploded View - continuedDisassembly and Assembly of L-Band Rf HeadFigure 4-15. L-Band Rf Head, Wiring Diagram.Figure 4-16. Counter Assembly 7923056--2, Exploded View.Disassembly and Assembly of the Counter Assembly - TM-9-4931-294-15-20140Figure 4-17. S-Band Rf Head, Exploded View.Figure 4-17. S-Band Rf Head, Exploded View - continuedFigure 4-18. S-Band Rf Head, Wiring Diagram.Figure 4-19. Counter Assembly 79230563, Exploded View.Disassembly and Assembly of C- and X-Band Rf HeadFigure 4-20. C- AND X-BAND Rf HEAD, Exploded View.Replacement of C-Band BWO Tube 7923109.Figure 4-21. C-Band Rf Head, Wiring Diagram.Figure 4-22. X-Band Rf Head, Wiring DiagramReplacement of X-Band BWO Tube 792110.Figure 4-23. Connector Bracket Assemblies, C- and X-Band Rf Head, Exploded View.Figure 4-24. Counter Assembly 7923056-4 (C-Band) and 7923056-5 (X-Band), Exploded View.Figure 4-25. U-Band Rf Head, Exploded View.Figure 4-25. U-Band Rf Head, Exploded View - continuedFigure 4-26. U-Band RI Head, Wiring DiagramDisassembly and Assembly of U-Band Rf HeadFigure 4-27. Counter Assembly 7923056-6, Exploded View.Replacement of BWO Tube 79$l111.Figure 4-28. K Band Rf Head 7923025, Exploded view.Figure 4-28. View-ContinuedDisassembly and Assembly of K-Band Rf HeadFigure 4-29. K-Band RI Head, Wiring Diagram.Figure 4-30. Counter Assembly 7923056-7, Exploded View.Disassembly and Assembly of the Counter Assembly - TM-9-4931-294-15-20164Figure 4-31. A-Band Rf Head, Exploded View.Figure 4-31. A-Band Rf Head, Exploded View - continuedFigure 4-32. A-Band RI Held, Wiring Diagram.Figure 4-33. Counter Assembly 7923056-8, Exploded View.Section V. REMOVAL AND INSTALLATION OF A COMBINATION CASE DRAWER AND DISASSEMBLY AND ASSEMBLY OF COMBINATION CASEFigure 4-34. Removal and Installation of a Typical Drawer.Figure 4-35. Combination Case, Exploded ViewSection VI. ALIGNMENT PROCEDURES FOR RF PLUG-IN SIGNAL SOURCESSection VII. SEALING, FINISHING AND PAINTINGChapter 5. FINAL INSPECTIONChapter 6. SHIPMENT, STORAGE, AND DESTRUCTION OF MATERIAL TO PREVENT ENEMY USEShipping InstructionsDestruction of the Test SetMethod No. 4-By GunfireTM-9-4931-294-15-2 Microwave Calibration Test Set AN/USM234 (Theory of Operation Troubleshooting Repair and Overhaul) Manual